The story of Zinc alloy pressure die casting gooseneck development from SSB

The story of Zinc alloy pressure die casting gooseneck development from SSB.


In production of Zinc alloy pressure die casting, staff usually found the over flow from plunger hole or making noisy sound. It had been treated as normal and would continue the production till the Defect rate start rising. Then they will prepare to change the die casting gooseneck. Procedure as following: 

1. The boiled hot material has to release from the melting pot. 

2. Wait for the cooling of zinc alloy pressure die casting gooseneck to settle. 

3. Replace the cooled down zinc alloy pressure die casting gooseneck for new one.

4. Restart the heating and waiting for the temperature to rise to 300-400 degree.

This procedure not only takes a huge amount of time but the production lost due to this replacement usually causing more cost. Delay production causing over time budget cost. Broken zinc alloy pressure die casting gooseneck and spare parts also increasing the budget cost. So we ending up wasting time, labor cost, spare part cost, and getting a result of high defect rate.

 

Is there a solution for this procedure? Is this an unavoidable procedure of zinc alloy pressure die casting gooseneck replacement?

Do we need to spend such time trying to improve since it is only a spare part for zinc alloy pressure die casting?

 

What if we could improve this? What if we can find solution for saving the hassle of this zinc alloy pressure die casting gooseneck replacement?

 

THINKING DIFFERENT MAKES YOU DIFFERENT!

 

Imagine if you could save the frequency of the replacement for zinc alloy pressure die casting gooseneck. You can save far more than expected:

1. labor cost of over time

2. Spare parts cost

3. Production loss can be saved.

4. Finally saving the hassle and gives more safety of the working environment.

 

This is where we begin and it was simply trying to avoid the pain of replacement. Because production staff sees this replacement as a punishment. Therefore SSB's technical team had started the development using the 30 years experience in this industry to make this product and successfully gained the procedure patent from various of country and started to present our product to international market.

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